Even a well-running line can bleed money through give-away, shrinkage, downgrades, and resource intensity. These KPIs track the cost and yield side of production that OEE alone doesn’t show.
Average excess fill weight above target
Target 0.3%Warning 1.5%50+ DAX6 tables MFG-16 $149Total manufacturing cost divided by production volume
Target 180Warning 26550+ DAX7 tables MFG-18 $149Water used per tonne of product produced
Target 1.5Warning 450+ DAX6 tables MFG-19 $149% of material lost between input and finished product
Target 0.5%Warning 2%50+ DAX7 tables MFG-20 $149% of production classified below primary grade
Target 0.5%Warning 2%50+ DAX7 tables